ETP & Water Recovery

Kejriwal Industries

For Kejriwal Industries, Aim Enviro engineered a complete effluent-to-reuse chain — a 300 KLD Effluent Treatment Plant feeding a 60 KLD UF system and dual-stage RO — maximizing water recovery from industrial effluent.

Client

Kejriwal Industries

Capacity

300 KLD ETP · 60 KLD UF

Category

ETP & Water Recovery

Overview

300 KLD ETP with UF & Dual-Stage RO Water Recovery

Kejriwal Industries needed to both treat its industrial effluent to compliance standards and recover as much water as possible for reuse. Aim Enviro designed a 300 KLD Effluent Treatment Plant as the primary treatment stage, followed by intermediate storage and a 60 KLD Ultrafiltration (UF) system to remove fine suspended solids ahead of reverse osmosis.

The treated water then passes through two RO stages in series, with the second RO polishing the permeate from the first — maximizing the volume of high-quality recovered water available for reuse in the facility.

Kejriwal Industries ETP and water recovery installation

Scope of Work

What We Delivered

  • Effluent characterization and treatment process design for a 300 KLD ETP
  • Design and installation of intermediate storage tank
  • Supply and commissioning of a 60 KLD UF system
  • Design and installation of a two-stage RO recovery system
  • Integration of the full ETP → UF → RO train into a single recovered-water output

Technologies Used

ETPUFRO

At a Glance

Project Specifications

Client

Kejriwal Industries

ETP Capacity

300 KLD

UF Capacity

60 KLD

Core Technology

ETP + UF + Two-Stage RO

Core Goals

  • Treat 300 KLD of industrial effluent to compliance standards
  • Maximize water recovery through UF and two-stage RO
  • Deliver a single integrated ETP → UF → RO train for reuse-ready water

Key Challenges

  • Removing fine suspended solids ahead of membrane treatment
  • Maintaining consistent RO performance across two stages in series
  • Balancing ETP output quality with UF and RO feed requirements

Process

Treatment & Recovery Workflow

01

Raw Effluent

02

300 KLD ETP

03

Storage Tank

04

UF System (60 KLD)

05

RO Stage 1

06

RO Stage 2

07

Recovered Water

Highlights

  • Intermediate storage stage decouples ETP output from UF and RO feed conditions
  • UF stage engineered to protect membrane performance across both RO stages
  • Two-stage RO arrangement tuned to maximize recovered water from a single effluent stream

How We Work

Our Project Execution Methodology

01

Requirement Analysis

Understanding water quality, capacity, and application requirements for the project.

02

Water Testing & Site Study

Sampling and analyzing raw water or effluent, and assessing site conditions and constraints.

03

Design & Engineering

Detailed process design, equipment sizing, and engineering drawings tailored to the project.

04

Equipment Selection

Sourcing and specifying equipment matched to capacity, technology, and site requirements.

05

Installation & Commissioning

Mechanical and electrical installation, system integration, and trial runs.

06

Performance Testing

Validating output quality and system performance against design targets.

07

AMC & O&M Support

Ongoing maintenance, monitoring, and operational support after handover.

Key Benefits

Results That Matter

Compliant treatment of industrial effluent at 300 KLD scale
Fine solids removal via UF ahead of membrane treatment
Two-stage RO maximizes recovered water quality and volume
Significant reduction in freshwater dependency through reuse

Gallery

Project Gallery

Kejriwal Industries treatment plant equipment
Kejriwal Industries UF and RO skid
Kejriwal Industries plant piping and tanks
Kejriwal Industries treatment system overview
Kejriwal Industries recovered water system

Collaboration

Project Partners

Delivered through close collaboration between Aim Enviro's engineering team and the client.

Kejriwal Industries
Aim Enviro Private Limited

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