Mangalam Weavetech
For Mangalam Weavetech in Surat, Aim Enviro designed and installed a 40,000 LPH two-stage Reverse Osmosis plant, engineered for high water recovery to support the facility's process water demand.
Client
Mangalam Weavetech
Location
Surat, Gujarat
Capacity
40,000 LPH
Category
Reverse Osmosis
Overview
40,000 LPH Two-Stage RO Plant
Mangalam Weavetech required a high-capacity RO system to reliably produce process-grade water. Aim Enviro engineered a 40,000 LPH two-stage Reverse Osmosis plant: Stage 1 uses 4 pressure tubes to perform the primary separation, with the concentrate directed into a Stage 2 array of 3 pressure tubes for further permeate recovery.
This two-stage pressure tube configuration allows the plant to achieve approximately 75% water recovery, reducing raw water intake while consistently meeting the facility's process water quality requirements.
Scope of Work
What We Delivered
- Water quality assessment and RO system design for 40,000 LPH capacity
- Design of a two-stage pressure tube configuration (4 PT + 3 PT)
- Supply, installation, and commissioning of the RO plant
- Performance testing to validate recovery rate and output water quality
Technologies Used
At a Glance
Project Specifications
Client
Mangalam Weavetech
Location
Surat, Gujarat
Capacity
40,000 LPH
Recovery Rate
~75%
Configuration
Stage 1: 4 Pressure Tubes → Stage 2: 3 Pressure Tubes
Core Goals
- Deliver 40,000 LPH of process-grade water via two-stage RO
- Achieve approximately 75% water recovery to reduce raw water intake
- Provide a reliable, continuous water supply for weaving operations
Key Challenges
- Achieving high recovery from a two-stage pressure tube configuration
- Balancing feed pressure across the 4 PT (Stage 1) and 3 PT (Stage 2) arrays
- Sustaining consistent output quality during continuous high-capacity operation
Process
System Configuration
Feed Water
RO Stage 1 — 4 Pressure Tubes
RO Stage 2 — 3 Pressure Tubes
Permeate (~75% Recovery)
Highlights
- Pressure tube configuration (4 PT + 3 PT) engineered specifically for ~75% recovery
- Stage 2 designed to recover additional permeate from Stage 1 concentrate
- System sized for continuous, high-capacity operation at 40,000 LPH
How We Work
Our Project Execution Methodology
Requirement Analysis
Understanding water quality, capacity, and application requirements for the project.
Water Testing & Site Study
Sampling and analyzing raw water or effluent, and assessing site conditions and constraints.
Design & Engineering
Detailed process design, equipment sizing, and engineering drawings tailored to the project.
Equipment Selection
Sourcing and specifying equipment matched to capacity, technology, and site requirements.
Installation & Commissioning
Mechanical and electrical installation, system integration, and trial runs.
Performance Testing
Validating output quality and system performance against design targets.
AMC & O&M Support
Ongoing maintenance, monitoring, and operational support after handover.
Key Benefits
Results That Matter
Collaboration
Project Partners
Delivered through close collaboration between Aim Enviro's engineering team and the client.
Need a High-Recovery RO Plant?
Speak with Aim Enviro about a two-stage RO system engineered for your facility's capacity and recovery targets.
